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Aerogel Powder

Ultra-light porous insulation material for insulating paints, coatings, fillers, and composites

Aerogel Powder

Nano-porous silica aerogel particles. Supplied in three grades — Hydrophilic, and Hydrophobic-50 and -100 — with a thermal conductivity of 0.021–0.025 W/m·K at 25℃ and a porosity above 90%. Blended with paints, resins, or rubber for insulating coatings and composite materials.

Overview

What is aerogel powder?

High-performance thermal insulation with an ultra-low-density, highly porous structure.

Aerogel powder consists of nano-porous silica aerogel particles — a powder material that delivers excellent insulation performance through low density, small pores, high specific surface area, and high porosity.

  • A lineup suitable for the structural, filling, and composite layers of insulation equipment
  • Selectable by hydrophilic or hydrophobic surface property and by particle size range
  • Applications: insulating coatings, sound-absorbing and sound-blocking materials, foam sheet fillers, and more
  • Additional grinding, classification, and particle size customization available on request

Key terms — nano-porous · low thermal conductivity · high specific surface area · high porosity

What is aerogel powder?

Characteristics

Three characteristics

High heat resistance

Used in heat-resistant design studies on the strength of insulation properties that suppress heat transfer in high-temperature environments.

Hydrophobic / hydrophilic

Differing surface properties to suit the application widen the range of choice in composite and filler layer design.

High insulation performance

Offers a low thermal conductivity range of 0.021–0.025 W/(m·k) at 25℃.

Applications

Main applications

Insulating paintCan be considered as a surface insulation coating material for buildings, plant, piping, tanks and the like.
Functional coatingsApplicable to coating compositions intended to block heat, lower surface temperature, and reduce condensation.
Composite materialsUsable as a filler or lightweight insulating additive in resins, rubber, plastics, sealants and the like.
Industrial insulationCan be considered as a supplementary or reinforcing insulation material around high-temperature equipment.

Data Sheet

Lineup properties

Three grades — Hydrophilic · Hydrophobic-50 · Hydrophobic-100

ItemHydrophilicHydrophobic-50Hydrophobic-100Standardization
Specific surface area (m²/g)600~1000800~1000800~1000GB/T 19587-2004
Bulk density (kg/m³)≤40~150≤35~45≤55~65GB/T 5211.4-1985
Thermal conductivity (25℃)≤0.025≤0.021≤0.021ISO 22007-2-2008
Porosity (%)>90>90>90Matrix density backstepping
Pore size (nm)20~5020~5020~50Nitrogen adsorption and desorption
Particle size (µm)15, 3515, 3550~100GB/T 19077-2016
Surface propertyHydrophilicHydrophobicHydrophobicGB/T 30693-2014
Color / packagingWhite / 8 kg carton boxWhite / 8 kg carton boxWhite / 8 kg carton boxOn customer request

Process

How aerogel is made

A sol-gel reaction creates the pore structure, and supercritical drying converts the liquid to gas without collapsing that structure.

  1. 01. Sol-gel reaction

    A precursor and solvent are mixed to form a sol, which develops into a gel network.

  2. 02. Aging and solvent exchange

    The pore structure is strengthened and the internal liquid is exchanged for alcohol, liquid CO₂, or similar.

  3. 03. Supercritical drying

    Surface tension is eliminated so the liquid converts to gas without collapsing the structure.

  4. 04. Finished aerogel

    The result is an ultra-light, ultra-insulating structure with a porosity above 90%.

The key step — supercritical drying

  • Conventional heat drying can shrink or crack the gel because of surface tension.
  • Raising temperature and pressure past the critical point removes the boundary between liquid and gas.
  • Slowly removing the solvent in this state allows drying while the nano-pore structure is preserved.

※ Actual suitability may vary with the customer's binder, solvent, dispersion conditions, and target properties. We recommend confirming suitability through a sample test.

Safety

Handling and storage

  • Take care to avoid dust inhalation and contact with skin or eyes
  • Protective equipment such as gloves, a mask, and safety goggles is recommended
  • Ventilation is required in production and use environments
  • Store dry in a sealed container, away from volatile substances
  • Keep sharp objects away from the packaging

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